Restoring Functionality and Efficiency
When ALPLA’s manufacturing plant in Milton Keynes faced persistent roof performance issues, our team was engaged to provide a comprehensive, technically driven solution to restore the roof’s integrity and ensure its long-term performance.
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ProjectALPLA Manufacturing Facility
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LocationMilton Keynes, UK
Project Overview
The ALPLA facility, a key manufacturing hub, reported extensive roof degradation that threatened operational continuity. The project aimed to address advanced material fatigue in the gutter systems and restore the waterproofing and thermal efficiency of the roof surface. To achieve these objectives, a phased programme spanning four years was designed, ensuring seamless integration with ALPLA’s capital expenditure strategy and operational schedules.
Challenges
- Severe Gutter Degradation: Corrosion and material fatigue compromised the gutter system, leading to drainage inefficiencies and heightened risks of water ingress.
- Surface Wear and Fatigue: Prolonged environmental exposure caused significant wear to the roof’s surface, reducing its waterproofing capability and resistance to UV and thermal stresses.
- Operational Constraints: The plant required uninterrupted operations, necessitating a solution that minimised disruption while addressing the technical challenges.
Solutions
- Gutter System Rehabilitation: Applied a seamless polyurethane lining, chosen for its superior chemical resistance, thermal expansion adaptability, and long-term durability. Ensured efficient water flow and reduced future maintenance requirements through targeted design enhancements.
- Roof Surface Restoration: Utilised a spray-applied elastomeric membrane engineered for UV stability, waterproofing, and mechanical stress resistance. Improved thermal performance and extended the functional lifespan of the roof.
- Phased Execution: Aligned project phases with Alpla’s budgetary framework to ensure financial feasibility while enabling periodic maintenance. Developed a work schedule to minimise interference with ongoing manufacturing operations.
Outcome
The technical solutions implemented by Capcon Drainage Ltd. delivered:
- A fully restored gutter system with enhanced durability and optimised drainage performance.
- A rejuvenated roof surface offering long-term protection against environmental stressors and operational wear.
- Seamless project integration into ALPLA’s operational and financial plans, ensuring uninterrupted facility operations throughout the four-year programme.
By addressing ALPLA’s specific technical challenges with precision, Capcon Drainage Ltd. provided a durable and sustainable solution that safeguards the facility’s infrastructure while reducing long-term maintenance costs.
